Comprehensive Optical Design Services

Optical Systems Approach

Clear Align specializes in delivering optical design solutions for a wide range of applications, offering specialized expertise in optical engineering services to deliver precision optical systems, with electronic and mechanical design for full systems integration expertise.

From concept development to field-qualified hardware, we transform complex requirements into innovative, reliable products for defense, medical, and commercial markets.

Experts in OptoMechanical Design

Our optical engineers leverage extensive expertise in optical design of systems, combining optomechanical design with advanced mechanical design and special problem-solving ability to deliver superior design services.

Our knowledge of material characterization combined with advanced optical design software know how creates tailored optical solutions for demanding requirements.

Our optical design and assembly services include:

• Imaging System Design
• Laser and Fiber Optic System Design including High Power Applications
• Optomechanical and Optoelectronic Systems Design

 

Design for Manufacturing (DFM)

Unlike many design only service, Clear Align stands out for its focus on projects that include Design for Manufacture (DFM). Since we are a a manufacturer of optics we can troubleshoot issues on any design to ensure customer products are quickly prototyped, cost-effectively produced, and ready for seamless ramp-up to volume production.

Every optical design undergoes comprehensive analysis and rigorous peer review, including stray light analysis, allowing us to optimize every lens, minimizing risk with our long experience in the design phase. Our team excels at solutions that balance performance, cost, and designed from the onset for manufacture, either in prototype quantities to large production runs.

 

Imaging System Design

Clear Align’s extensive knowledge in optical design spans complex systems for lenses, telescopes, and imaging devices across visible, and infrared wavebands.

Whether it’s optics imaging lens solutions, illumination design, or integrating optical components into multi-spectral environments, we excel at developing reliable and compact solutions.

Systems We Design and Deliver:

• Advanced Zoom Systems (Visible, NIR, SWIR, MWIR, LWIR)
• Wide-field-of-view Imaging Systems
• Helmet-Mounted Displays (HMD)
• Telescopes
• Night Vision Scopes
• Rangefinders
• Military Optics
• Medical Optical Systems
• Fiber-Optic Imaging Solutions

Our expertise in optical systems optimizes products for real-world environments, balancing optical, mechanical, thermal, and electrical requirements for high performance.

Advanced Optical Design Tools for Tailored Solutions

At Clear Align, we leverage advanced optics design tools such as Zemax and FRED to tackle most optical problem and deliver the best value solution for a wide range of industries. These powerful tools enable precise simulation and modeling of complex optical systems, ensuring optimal performance for applications in defense, medical, and commercial markets.

We offer consulting services to guide projects from concept to analysis of alternatives, requirements specification, design, fabrication and first article test and validation. Whether addressing challenges in imaging, illumination, or laser systems, our team ensures every project achieves its full potential with innovative and efficient solutions tailored to your specific needs.

 

Laser Systems and Subsystems

Building high-performance laser systems requires domain expertise in cleanliness, surface quality, and component-level precision.

At Clear Align, we develop and fabricate optical components and assemblies with in house optical coating and testing to support optical system integration.

Laser Product Experience:

• Space-Qualified Optical Assemblies
• Free-Space Laser Communication Devices
• Illuminators and Laser Receiver Modules
• Laser Rangefinders and LIDAR/LADAR Assemblies
• Spectroscopy Lenses and Interferometer Assemblies

Our ability to provide optical engineering services for advanced laser systems ensures high reliability and performance, including testing for Laser Induced Damage Threshold (LIDT).

Critical Optical Alignment Solutions

As systems become more precise there is more demand optical alignment to ensure higher performance. With our precision centering capability and specialized tooling we can meet the more demanding direct view and camera imaging requirements.

Why Choose Clear Align as Optical Solutions Partner?

If you have an optical problem, you need proven expertise. With a proven track record in optical engineering we deliver optical design solutions that solve optical problems and meet or help to create requirements and specifications to address demanding operational needs .

If you need custom optics, innovative illumination design, or cutting-edge precision optical systems, Clear Align has the tools, knowledge, and commitment to help you succeed.

Let us provide the optical design services you need to push the boundaries of innovation in optical systems.