Manufacturing Quality Engineer - Entry Level

Corporate Headquarters, Eagleville, PA

We are a high-impact electro-optics company supporting mission-critical defense and aerospace programs. Our advanced imaging systems—including thermal cameras, laser assemblies, and stabilized positioners—are trusted by Raytheon, Lockheed Martin, Boeing, and others. This 12,000 sq ft site is a lean, self-sufficient operation focused on assembly, testing, and customer delivery—not fabrication—making it the perfect environment for hands-on learning, technical ownership, and professional growth.

We’re hiring a Manufacturing Quality Engineer-Entry Level with a sharp eye for detail, a strong command of data analysis and documentation tools, and a willingness to grow into a technical leader. You’ll support quality inspections, testing of infrared and optical assemblies, and application engineering while also helping implement AI-based productivity tools.

This role is ideal for someone who wants to do more than check boxes—you’ll wear multiple hats, contribute directly to mission-critical programs, and build a career on precision, professionalism, and problem-solving.

Essential Duties & Responsibilities

  • Perform inspection of precision optical and mechanical components while validating supplier data.
  • Perform first article inspections (FAIs) and in-process inspection/testing of precision optical and mechanical assemblies.
  • Prepare AS9102 First Article Inspection reports for customers
  • Support system-level testing and alignment of electro-optical assemblies, including IR sensors and lasers.
  • Participate in Material Review Boards to disposition non-conforming material.
  • Maintain equipment certification and preventative maintenance records in the company Quality Management Software database.
  • Create QA shipping documentation (such as Certificates of Conformance, optical performance data, etc.)
  • Assist with final inspection and packing of components and assemblies.
  • Analyze and document inspection results using Excel, Word, and digital quality systems.
  • Perform basic data analytics on yields, defect trends, and test results to identify quality risks and improvement opportunities.
  • Support customer-specific application engineering tasks such as configuration checks, optical verification, returns, and documentation.
  • Communicate with customers to resolve quality issues and support customer audits
  • Work as a partner with the engineering and production teams to improve quality
  • Participate as a member of the Material Review Board
  • Perform internal audits, document nonconformances, root cause analysis, corrective action implementation supporting AS9100 compliance
  • Communicate and meet with suppliers to address issues, manage quality performance, drive corrective actions, and ensure consistent excellence
  • Reviewing supplier documentation, including AS9102 first article inspections
  • Maintain documentation required for AS9100D, MIL-STD-810, and customer compliance.
  • Occasionally assist with lab/facility responsibilities to keep the operation self-sufficient and audit-ready. 
  • Use and help implement AI tools for automated inspection reports, visual inspection, and data analysis.

Position Requirements

  • Bachelor’s Degree in Mechanical Engineering, Optical Engineering, Physics, or other related field
  • 2+ years of related Quality Experience 
  • Experience working within a high mix, low volume manufacturing operation.
  • Highly organized and efficient, with exceptional attention to detail and consistency in cleanliness, documentation, and testing
  • Strong computer skills—Microsoft Excel, Word, and file management are essential.
  • Comfortable working with data sets, drawing insights from results, and presenting findings clearly.
  • Self-starter with a proactive, hands-on mindset, dedicated to continual improvement and adept at managing multiple responsibilities within small teams
  • Excellent visual acuity and manual dexterity
  • Ability to work and interact within a team structure as well as independently
  • Strong and effective verbal and written communication skills 
  • Ability to manage multiple tasks and set priorities to meet deadlines 
  • AS9100 Quality Management System Training
  • Competency with metrology equipment including calipers, micrometers and drop gauges
  • Experience with interferometers, MTF testing, scratch/dig optical inspection
  • Ability to read drawings, specifications, and work instructions to determine requirements
  • Experience with Visual Manufacturing ERP System is a plus 
  • U.S. Citizenship (required due to defense contracts).
  • ASQ Certified Quality Engineer Preferred 
  • Familiarity with optical systems, thermal imaging, or precision mechanical assemblies.
  • Knowledge of AS9100D, MIL-STD-810, or aerospace/defense quality standards.
  • Willingness to pursue ASQ Certification (Certified Quality Engineer [CQE] or Technician [CQT]).
  • Basic experience with data visualization, scripting, or analytics tools (Python, Power BI, etc.) 
  • Interest in applying or learning AI tools (e.g. visual analytics, automated reporting).

At Clear Align we have a clear vision: to be the place where a diverse mix of talented people come, stay and do their best work. We pride ourselves on bringing the best infrared surveillance solutions, and we know our company runs on the hard work and dedication of our passionate and creative employees.

We are an equal opportunity employer.  apply to: careers@clearalign.com.